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• Excellent accuracy and repeatability
• Unique parallelogram load cell design
• Fast response to material loads
• Capable of detecting fast running belt speeds
• Rugged construction
Applications
The belt scale can provide continuous online measurement for various materials in different industries.The belt scales are widely used in various harsh environments in mines, quarries, energy, steel, food processing and chemical industries, fully proving the excellent quality of belt scales. The belt scale is suitable for different materials such as sand, flour, coal or sugar.
The belt scale uses the parallelogram load cell developed by our company, which responds quickly to the vertical force and ensures the sensor's rapid response to the material load. This enables belt scales to achieve high accuracy and repeatability even with uneven material and fast belt movements. It can provide instantaneous flow, cumulative quantity, belt load, and belt speed display. The speed sensor is used to measure the conveyor belt speed signal and send it to the integrator.
The belt scale is easy to install, remove the existing set of rollers of the belt conveyor, install it on the belt scale, and fix the belt scale on the belt conveyor with four bolts. Because there are no moving parts, the Belt Scale is low maintenance requiring only periodic calibration.
Specifications
Operation method | Strain gauge load cells measure the load on a belt conveyor |
Metrology principle | Stone sorting system |
Typical application | Trade and delivery |
Measurement accuracy | +0.5 % of totalizer, turndown 5:1
Cumulative soil 0.25%, turndown ratio 5:1 +0.125% of totalizer, turndown ratio 4:1 |
Material temperature | 40~75°C |
Belt design | 500 - 2000 mm |
Belt width | Refer to dimension drawing |
Belt speed | up to 5 m/s |
Flow | 12000 t/h (at maximum belt speed) |
Conveyor Inclined | Fixed inclination relative to horizontal +20°
Reaching ±30° will result in reduced accuracy(3) |
Roller | From 0°~ 35° |
Groove angle | to 45, reduces accuracy(3) |
Roller diameter | 50 - 180 mm |
Roller spacing | 0.5~1.5m |
Load cell material | Stainless Steel |
Degree of protection | IP65 |
Excitation voltage | Normal 10VDC, maximum 15VDC |
Output | 2+0.002 mV/V |
Nonlinearity and Hysteresis | 0.02% of rated output |
Repeatability | 0.01% of rated output |
Rated range | 25, 100, 150, 250, 300, 500, 600, 800kg |
Maximum range | Safe, 150% of rated capacity
Limit, 300 % of rated capacity |
Overload | -40-75°C |
Temperature | Compensation -18-65°C |
Cable | <150 m18 AWG(0.75mm²) 6-conductor shielded cable
>150 m~300 m;18~22 AWG (0.75 ~ 0.34 mm²) 8-core shielded cable |
1. Accuracy description: On the installed belt measuring system approved by the manufacturer, the cumulative amount measured by the belt scale is compared with the weight of the tested material, and the error is less than the above standard. The amount of test material must be within the design range, and the flow rate must be stable. The minimum amount of material must be the higher of three full revolutions of the belt or 10 minutes.
2. If the belt speed is higher than the value described in the manual, please consult the engineer.
3. Engineer inspection is required.
Dimensions
Belt width | Scale frame installation width A | B | C | D | E | Weight (approx.) |
457mm | 686mm | 591mm | 241mm | 140mm | 178mm | 37kg |
508mm | 737mm | 641mm | 241mm | 140mm | 178mm | 39kg |
610mm | 838mm | 743mm | 241mm | 140mm | 178mm | 41kg |
762mm | 991mm | 895mm | 241mm | 140mm | 178mm | 45kg |
914mm | 1143mm | 1048mm | 241mm | 140mm | 178mm | 49kg |
1067mm | 1295mm | 1200mm | 241mm | 140mm | 178mm | 53kg |
1219mm | 1448mm | 1353mm | 241mm | 140mm | 178mm | 57kg |
1375mm | 1600mm | 1505mm | 305mm | 203mm | 178mm | 79kg |
1524mm | 1753mm | 1657mm | 305mm | 203mm | 178mm | 88kg |
1676mm | 1905mm | 1810mm | 305mm | 203mm | 203mm | 104kg |
1829mm | 2057mm | 1962mm | 305mm | 203mm | 203mm | 112kg |
Company Information
Service standards: we are committed to provide a high quality and responsive service to all clients
The fastest reply: Please feel free to contact us if you have any questions. You will get a reply from the professional and experienced trade manager within 24 hours. If our trade manager is off line, please leave a message, and tell us the product model you need and your E-mail address.
Quality assurance: good quality is assured by advanced manufacturing technology. And all products are through strict test by our professional QC team before shipping.
Door to door service: We usually send the parcel by DHL, EMS and TNT etc. The tracking number will be sent to you after delivery. It usually takes 3--5 working days to reach from from our side to your side, which is very convenient for your business
OEM available
1. What detailed information do I need to provide if I want to place an order?
We need to know the following information: Capacity, Usage and other related parameters you need.
2. Do you have any discount?
Yes, if you buy large QTY, please send us a email, we will give you a big discount.
3. What terms of payment are available?
We accept T/T, L/C, Trade assurance, Secure payment, Western Union, Paypal, Money Gram, etc.
4.When will you arrange the production?
We will arrange the production immediately after receiving your payment.
5. How do you ensure good product quality?
We have a complete quality control system, all of our products are fully checked by IQC, OQC departments before shipping to our clients.